Baked Rigatoni with Sausage

Featured in: Fabulous Weeknight Meals

This baked rigatoni dish blends al dente pasta with browned Italian sausage and sautéed bell peppers. A flavorful tomato sauce infused with garlic, oregano, and basil ties the ingredients together. Layered with mozzarella and Parmesan cheese, the casserole is baked until bubbling and golden. It's an easy, satisfying main course that balances rich meats with vibrant vegetables and comforting melted cheese, perfect for family dinners or casual gatherings.

Updated on Tue, 11 Nov 2025 14:39:00 GMT
Warm, bubbling Baked Rigatoni with Sausage & Peppers, cheese golden brown, ready for a hearty dinner. Save Pin
Warm, bubbling Baked Rigatoni with Sausage & Peppers, cheese golden brown, ready for a hearty dinner. | fabulousdishesby.com

A hearty Italian-American casserole featuring rigatoni pasta, savory sausage, sweet bell peppers, and a rich tomato sauce, all baked under a blanket of melted cheese.

This dish was inspired by family gatherings where everyone craved baked pasta loaded with sausage and peppers. The irresistible aroma alone brings back memories of laughter around the kitchen table.

Ingredients

  • Pasta: 1 pound (450 g) rigatoni
  • Meats: 1 pound (450 g) Italian sausage (mild or spicy), casings removed
  • Vegetables: 1 red bell pepper, sliced, 1 yellow bell pepper, sliced, 1 green bell pepper, sliced, 1 medium yellow onion, diced, 3 cloves garlic, minced
  • Sauce: 1 can (28 oz / 800 g) crushed tomatoes, 2 tablespoons tomato paste, 1 teaspoon dried oregano, 1 teaspoon dried basil, ½ teaspoon red pepper flakes (optional), Salt and freshly ground black pepper, to taste
  • Cheeses: 2 cups (200 g) shredded mozzarella cheese, ½ cup (50 g) grated Parmesan cheese
  • Other: 2 tablespoons olive oil, Fresh basil or parsley, for garnish (optional)

Instructions

Prepare the oven:
Preheat the oven to 375°F (190°C) and lightly grease a 9x13 inch (23x33 cm) baking dish
Cook the rigatoni:
In a large pot of salted boiling water, cook rigatoni until just al dente, about 2 minutes less than package instructions, then drain and set aside
Brown the sausage:
Heat olive oil in a large skillet over medium heat, add sausage, break up and cook until browned, about 5–7 minutes, remove and set aside
Sauté vegetables:
In the same skillet, add onion and all bell peppers, sauté until softened, about 5 minutes, add garlic and cook for 1 minute
Make the sauce:
Stir in tomato paste, crushed tomatoes, oregano, basil, red pepper flakes, salt and pepper, bring to simmer and cook for 10 minutes
Add sausage back:
Return cooked sausage to the skillet, stir to combine
Combine pasta & sauce:
Toss cooked rigatoni in a large bowl with the sausage and pepper sauce
Layer in dish:
Add half of the pasta mixture into baking dish, sprinkle half the mozzarella and Parmesan, repeat with remaining pasta and cheese
Bake:
Cover loosely with foil, bake 20 minutes, then remove foil and bake 10–15 minutes until bubbly and golden
Rest & garnish:
Let sit for 5 minutes then garnish with fresh herbs before serving
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This became an instant favorite at our Sunday dinners, especially beloved by my uncle who always went back for seconds. Sharing this casserole together made cold nights feel much warmer.

Required Tools

Large pot, large skillet, 9x13 inch (23x33 cm) baking dish, cutting board and knife, wooden spoon, colander, aluminum foil

Allergen Information

Contains wheat (gluten), milk (cheese), and may contain pork (sausage). Always check sausage and cheese labels for hidden allergens

Nutritional Information

Per serving: 610 calories, 27 g total fat, 62 g carbohydrates, 29 g protein

A close-up of cheesy, savory Baked Rigatoni with Sausage & Peppers, steam rising from the flavorful casserole. Save Pin
A close-up of cheesy, savory Baked Rigatoni with Sausage & Peppers, steam rising from the flavorful casserole. | fabulousdishesby.com

Serve piping hot with fresh basil for a burst of color. Leftovers reheat beautifully for tomorrow's lunch.

Recipe FAQs

What type of sausage works best for this dish?

Italian sausage, either mild or spicy, offers authentic flavor. You can also substitute with turkey or chicken sausage for a lighter alternative.

Can I prepare the dish ahead of time?

Yes, you can assemble the casserole in advance and refrigerate it before baking. Bake just before serving to maintain freshness and texture.

How do I ensure the pasta stays al dente after baking?

Cook the rigatoni slightly less than package instructions so it finishes cooking perfectly during baking without becoming mushy.

Are there any suggested vegetable additions?

Sautéed mushrooms or spinach can be added for extra nutrients and depth of flavor.

What wine pairs well with this baked rigatoni?

A medium-bodied red wine such as Chianti or Sangiovese complements the rich sausage and tomato sauce beautifully.

How do I make the dish spicier?

Use hot Italian sausage and increase red pepper flakes in the sauce to add heat.

Baked Rigatoni with Sausage

Hearty rigatoni tossed with sausage, bell peppers, and tomato sauce, baked until golden and bubbly.

Prep Duration
20 min
Time to cook
40 min
Overall duration
60 min
Posted by Fabulous dishes by Vanessa Collins


Skill level Easy

Cuisine style Italian-American

Servings made 6 Number of servings

Dietary details None specified

Ingredient list

Pasta

01 1 pound rigatoni pasta

Meats

01 1 pound Italian sausage, casings removed

Vegetables

01 1 red bell pepper, sliced
02 1 yellow bell pepper, sliced
03 1 green bell pepper, sliced
04 1 medium yellow onion, diced
05 3 cloves garlic, minced

Sauce

01 1 can (28 oz) crushed tomatoes
02 2 tablespoons tomato paste
03 1 teaspoon dried oregano
04 1 teaspoon dried basil
05 ½ teaspoon red pepper flakes, optional
06 Salt and freshly ground black pepper, to taste

Cheeses

01 2 cups shredded mozzarella cheese
02 ½ cup grated Parmesan cheese

Other

01 2 tablespoons olive oil
02 Fresh basil or parsley for garnish, optional

Step-by-Step Guide

Instruction 01

Prepare oven and baking dish: Preheat the oven to 375°F. Lightly grease a 9x13-inch baking dish.

Instruction 02

Cook pasta: Boil rigatoni in salted water until al dente, approximately 2 minutes less than package instructions. Drain and set aside.

Instruction 03

Brown sausage: Heat olive oil in a skillet over medium heat. Add sausage, breaking it apart, and cook until browned, about 5 to 7 minutes. Remove and set aside.

Instruction 04

Sauté vegetables: In the same skillet, cook onion and bell peppers until softened, about 5 minutes. Add garlic and sauté for 1 minute until fragrant.

Instruction 05

Prepare sauce: Stir in tomato paste, crushed tomatoes, oregano, basil, and red pepper flakes. Season with salt and pepper. Simmer for 10 minutes.

Instruction 06

Combine sausage with sauce: Return browned sausage to the skillet and mix thoroughly with the sauce.

Instruction 07

Mix pasta with sauce: In a large bowl, combine cooked rigatoni with the sausage and pepper sauce mixture.

Instruction 08

Assemble casserole: Layer half of the pasta mixture into the prepared dish. Sprinkle with half of the mozzarella and Parmesan cheeses. Add the remaining pasta and top with the rest of the cheeses.

Instruction 09

Bake: Cover loosely with foil and bake for 20 minutes. Remove foil and continue baking for an additional 10 to 15 minutes until cheese is bubbly and golden.

Instruction 10

Rest and serve: Let the dish rest for 5 minutes. Garnish with fresh herbs if desired and serve.

Equipment needed

  • Large pot
  • Large skillet
  • 9x13-inch baking dish
  • Cutting board and knife
  • Wooden spoon
  • Colander
  • Aluminum foil

Allergy details

Take a moment to check each ingredient for possible allergens. Always reach out to a medical expert if you're unsure.
  • Contains gluten, dairy, and pork

Nutrition details by serving

These details help guide you, but be sure to consult a healthcare professional when needed.
  • Kcal: 610
  • Lipids: 27 g
  • Carbohydrates: 62 g
  • Protein: 29 g